Hong Kong International Airport Terminal 3 stone expansion
Airport Hub · Airport Hub

Hong Kong International Airport Terminal 3 — Stone Expansion Works

85 million passengers a year · Wear- and slip-resistant public areas, delivered as one

Project Overview

Project Overview

Hong Kong International Airport Terminal 3 expansion — 55,000 ㎡ of public-area stone facing the twin tests of the world's densest passenger flows and construction without closing the airport. HENGSHENG MARBLE S&T CO. LIMITED Stone delivered digitally in 18 months.

📍
Airport Island, Hong Kong
Location
📐
55,000 ㎡
Stone Installed
📅
18 months
Delivery Period
💎
8
Stone Varieties
🏛️
Aedas / Benoy
Design Consortium
✈️
85 million
Passengers a year
📏
±1.5 mm
Flatness Control
99.2%
First-pass acceptance
Terminal 3 expansion exterior
Terminal 3 · A transport hub for 85 million passengers a year

Design Concept · Balancing Passenger Efficiency and Enduring Materials

Terminal 3 is conceived as "flowing cloud": the check-in hall takes warm Botticino as its feature wall, giving travellers a sense of welcome; the security lanes, boarding bridges and transfer lobby use Silver Grey Granite for visual unity, noise reduction and wear resistance; the VIP and first-class lounges use book-matched Statuario slabs for ceremony — three stone vocabularies carrying passengers from arrival to boarding.

HENGSHENG MARBLE S&T CO. LIMITED Stone supplied and installed all public-area stone: 55,000 ㎡ of walls and floors, 3,800 round columns, 12,000 floor pieces and 2,400 tactile-paving segments, all factory-numbered and five-axis CNC machined to ±0.5 mm, then trucked at night direct to 64 island work zones — the airport never closed, with just 4.5 hours of work each night across 18 months.

Applications

Check-in Hall Feature WallSecurity LanesBoarding Bridge FloorsTransfer LobbyBaggage Claim HallVIP RoomsFirst-class LoungesDuty-free RetailArrivals HallTactile Paving System
Materials

Stone Selection

Three principal stones cover every scenario from arrival to boarding, unifying wear resistance, slip resistance and visual wayfinding.

Botticino Classico stoneMATERIAL 01
Botticino Classico
🇮🇹 Italy · Brescia quarries
ApplicationCheck-in hall feature wall · Duty-free retailFinishFine honed · 18 mm/20 mmStandard Sizes2800×1500 mm slabs
A warm beige ground with light hazel veining — the public areas' most stain-forgiving warm stone. Thirty-two slabs from a single vein were numbered individually by veining direction, installed to read as one continuous water-like flow; 18,500 ㎡ supplied as the visual spine of the check-in hall and retail zone.
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Silver Grey Granite stoneMATERIAL 02
Silver Grey Granite
🇧🇷 Brazil · Capão Bonito quarries
ApplicationSecurity lanes · Boarding bridge floors · Transfer lobbyFinishFlamed · 30 mmStandard Sizes3000×1500 mm thick slabs
Dense, wear-resistant silver-grey granite with 18 MPa flexural strength and an R11 flamed finish — a perfect match for the world's densest passenger corridors. 28,300 ㎡ supplied, the highest-volume floor stone across T3's public areas.
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Statuario stoneMATERIAL 03
Statuario
🇮🇹 Italy · La Spezia quarries
ApplicationVIP rooms · First-class lounges · VIP passagesFinishBook-match + mirror polish · 20 mmStandard Sizes3200×1600 mm slabs
A top-tier marble with silver veining on grey, book-matched for the VIP passages and first-class lounges. Twenty-four slabs selected for four-way book-matching keep the veining continuous along all four VIP routes like an unrolling scroll — T3's most ceremonial stone configuration.
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Construction

Construction Process

Six stages from 3D scanning to island-by-island night installation — T3 never closed; every noisy trade fitted into the 4.5-hour night window.

01

3D Scanning

3D Scanning

360° laser scanning of the 64 island work zones produced millimetre-level point clouds; BIM overlay resolved 412 structural deviations in advance.

02

Island Paving

Island Paving

All floor slabs were numbered and crated in the factory by work island, trucked at night direct to their island and assembled in a single shift.

03

Heavy Lifting

Heavy Lifting

Curved panels for 3,800 round columns lifted with vacuum suction and purpose-made slings, five-axis CNC pre-machined to ±0.5 mm.

04

Island Inspection

Island Inspection

Every batch passed 100% inspection at a temporary inspection island before entering a work zone; anything failing went back to the factory — no delayed rework.

05

Column Cladding

Column Cladding

The 8.4 m columns were clad in pre-cast segments, assembled in place with joints held under 0.8 mm.

06

Night Works

Night Works

23:30–04:00 was the only work window; all noisy trades concentrated there. Across 18 months the airport never stopped operating.

Installation Details

Installation Details

Craft details up close — at the world's busiest airport, stone quality hides in the millimetres.

Underbolt Dry-hanging

Underbolt Dry-hanging

The 12 m double-height walls use underbolt dry-hanging with three-way adjustable clamps; 304 stainless fittings passed 2 million fatigue cycles.

Joint Control

Joint Control

Standard 1.5 mm joints with color-matched epoxy read visually as ≤0.3 mm after polishing; the security zone's year-round vibration causes no cracking.

Stair Anti-slip

Stair Anti-slip

Passenger stair treads use double-groove anti-slip strips at R11 — the highest EN 16165 standard for public spaces.

Crystallised Polishing

Crystallised Polishing

Duty-free stone siliconised and crystallised to stain resistance grade 5; gloss still holds at 90° after 24 hours of foot traffic.

Book-match Pre-assembly

Book-match Pre-assembly

Twenty-four Statuario slabs pre-assembled and approved in the factory; all four VIP passages assembled on site with zero errors.

Movement Joints

Movement Joints

For the terminal's 60 ℃ temperature range, expansion joints sealed with elastic sealant all passed 200,000 fatigue cycles.

Technical

Technical Highlights & Solutions

The world's densest passenger flows and delivery without closure — HENGSHENG MARBLE S&T CO. LIMITED Stone answers with data.

👣
CHALLENGE 01

Wear and slip double control across 55,000 ㎡

T3 handles 230,000 passengers a day; the floors must be both mirror-beautiful and slip-safe — conventional polished finishes cannot do both.

Solution: Public flooring uses flamed Silver Grey Granite throughout, R11 slip resistance UKAS-tested; 18 months of heavy traffic and not one slip incident.
🛫
CHALLENGE 02

4.5-hour night windows, airport open

T3 operated throughout; the legal work window was tiny, so every noisy trade had to fit into 23:30–04:00.

Solution: Pre-planned island-by-island night installation with pre-cast components and factory staging 72 hours ahead; 540 night windows completed over 18 months with zero flight delays.
📏
CHALLENGE 03

Airport-grade flatness and dynamic-load fatigue

The terminal sees 45 ℃ seasonal swings and over 100,000 crowd-load cycles a day; ordinary floors quickly debond and crack.

Solution: Every slab factory pre-assembled and numbered to ±1.5 mm, laid to number and re-levelled on site; after 200,000 fatigue cycles, no cracking five years on.
🧰
CHALLENGE 04

60+ equipment interfaces, fully resolved

Check-in islands, security lanes, boarding bridges and smart baggage systems bring 60-plus equipment interfaces meeting the stone.

Solution: BIM detailing produced 56 junction details with factory pre-cast metal-and-stone composite pieces; on-site interface rework ran at 0.4% against an industry average of 5%.
±1.5 mm
Measured flatness
28,300 ㎡
Granite flooring supplied
3,800
Round columns wrapped
0 closure
18-month delivery record
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