Production Base Hub

Production Base Hub
Precision in Stone, Powered by a Digital Line

Italian five-axis CNC machining centers, fully automated polishing lines, ultra-high-pressure waterjets, and AI-driven inspection & traceability systems — HENGSHENG MARBLE S&T CO. LIMITED's internationally-grade dust-free smart manufacturing base turns quarry blocks into project-ready building materials. Our processing precision reaches ±0.05mm, with a first-pass acceptance rate of ≥ 99.9% and an combined annual processing capacity of 1.6 million m² across the Fujian and Guangdong bases.

Core Equipment

Italian & German–Imported Equipment Matrix

All equipment is imported from Europe's leading manufacturers and maintained on site by our production-management team (core members averaging 18+ years of industry experience), ensuring every stone's dimensions, surface finish and edge details meet international project standards.

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Italian Five-Axis CNC Center

For complex shapes, artistic medallions and high-precision carving. Per-piece repeatability within ±0.02mm. Capable of multi-curvature, chamfer and three-dimensional forms.

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Ultra-High-Pressure Waterjet

Precision cold cutting for glass, marble, granite and ceramic tile — cuts without thermal stress and delivers clean edges that go straight into the medallion line with no secondary grinding.

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Fully Automated Polishing Line

10-head continuous polishing line — handles slabs up to 3200 × 2000mm. Each station is servo-closed-loop controlled; final gloss is held stable at 90 ± 5 GSL.

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CNC Infrared Bridge Saw

For fixed-size cutting and grooving; both length- and cross-cuts plus chamfering in a single station. Max cutting thickness 80mm, tolerance ±0.1mm.

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Automated Three-Dimensional Warehouse

Capacity for 80,000+ m² of ready-stock slabs. Each SKU / batch / vein-direction is precisely indexed, and standard-sample quote turnaround is ≤ 12 hours.

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AI Surface-Defect Vision Inspection

Every slab is automatically scanned by machine vision before shipping; microscopic defects — cracks, voids, color drift, vein breakage — are detected and auto-graded.

Quality System

68 Quality Inspection Nodes · Full-Chain Traceability from Quarry to Site

We decompose inspection into seven layers — Quarry Screening → Incoming Sampling → First-Slab Inspection → In-Process Inspection → Pre-Medallion Re-Inspection → Pre-Pack Final Inspection → Outbound Random Sampling — comprising 68 concrete nodes. Every shipment ships with a third-party test report.

01Quarry ScreeningRadionuclide limits; Class-A decorative-material standard
02Incoming SamplingWater absorption, compressive strength, dimensional tolerance, surface defects
03First-Slab InspectionVein matching, color-difference grading, thickness tolerance
04In-Process Inspection100% intermediate inspection on every completed process step
05Pre-Medallion Re-InspectionPre-assembly scan; further color-difference grading
06Pre-Pack Final InspectionGloss, flatness, chamfer, code cross-check
07Outbound Random SamplingAQL 1.0 sampling with full-chain image & data capture
Craft & Customization

220 Proprietary Processes · From Standard Product to Work of Art

Beyond standard slabs, medallion plates and carved panels, the proprietary processes we co-developed with Italian master craftsmen span four major categories — Surface Treatment, Edge Profile, Special Joint, and Artistic Decoration — available either as tailored designs for your project or applied from our existing process library.

Surface Treatment

  • Polished / Honed
  • Acid-wash / Antique
  • Brushed / Sandblasted
  • Water-jet / Flamed

Edge Profile

  • Straight / Beveled / Bullnose / Dupont
  • Chamfer / Groove / Carved Edge
  • Waterjet Joint Cutting (≤ 0.5mm)

Special Joint

  • Book-match
  • Vein-match
  • Random-match
  • Mosaic

Artistic Decoration

  • Waterjet Medallion
  • Relief / Openwork / Three-Dimensional Carving
  • Full-Slab Custom Luxury-Stone Feature Walls
HENGSHENG MARBLE S&T CO. LIMITED smart fabrication base — slab storage hall

Inside Our Smart Fabrication Base · 1.6M m² Annual Capacity · 400+ Production & Technical Staff

Full Production Flow

From Block to Site · 8-Step Production Flow

Every step maps to dedicated quality-inspection nodes (68 in total) and digital records — processes are auditable and responsibilities traceable.

01

Block Procurement & Grading

Direct sourcing from 60+ countries including Italy, Turkey and Greece; color grading and hidden-crack testing before intake.

02

Layout & Numbering

Slabs from each block are laid out and numbered by veining; shade direction locked for large surfaces in advance.

03

Gang / Wire-Saw Cutting

Italian gang saws cut slabs with thickness tolerance within ±0.5mm.

04

Automated Polishing Line

German automated line delivers gloss ≥ 90°, with honed / flamed finishes switched on demand.

05

CNC Bridge-Saw Cut-to-Size

CNC bridge saws cut to drawings; each piece checked for dimensions and diagonal deviation.

06

5-Axis CNC & Waterjet

5-axis CNC and waterjet centers produce specials, medallions and carvings at ±0.05mm.

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Protection & Final Inspection

Six-face nano protection applied; the final 12 of 68 inspection nodes release one by one.

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Packing & Loading

Four-layer packing (custom crates + moisture film + cushioning), numbering verified against packing lists before container loading.

Capacity & Delivery

Capacity Figures and Delivery Commitments

1.6M m²
Annual Processing Capacity
200+
Production & Technical Staff
±0.05mm
CNC Precision
300%
2026 Smart-Factory Efficiency Leap
Delivery TypeStandard Lead TimeExpeditedMonthly Supply Ceiling
Bulk cut-to-size supply25 – 45 daysCompressible to 18 days40,000 m²
Curtain-wall unitized panels35 – 60 daysCompressible to 25 days25,000 m²
Specials / waterjet medallions30 – 50 daysCompressible to 20 days8,000 pieces
Book-matched luxury-stone walls30 – 60 daysCompressible to 22 days3,000 m²
Green Manufacturing

Environmental & Sustainability Practices

ISO 14001 runs through factory operations, extending the "quarry while restoring" philosophy to the processing end: water recycling, offcut regeneration and solar power advance in parallel.

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Water Recycling
95% of process water recycled after sedimentation and filtration — approx. 120,000 tonnes saved annually.
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Offcut Regeneration
Offcuts regenerate into crushed aggregate, mosaics and engineered-stone raw material — 92% utilization.
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Solar Power
Rooftop solar covers 30% of daily electricity; target raised to 45% in 2026.
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Low Dust & Noise
Wet processing + central dust extraction keeps workshop dust below 30% of occupational-health limits.
FAQ

Manufacturing Hub FAQ

QDo you accept toll processing of customer-owned blocks? How is the material safeguarded?

Yes. Customer blocks are photographed and numbered on intake with dedicated batch management; processing is physically separated from our own production. Delivery includes processing records and offcut lists per batch, and customers are welcome to witness container loading.

QWhere exactly does the "300% efficiency leap" show up?

After the 2026 integration of 5-axis CNC with digital scheduling: scheduling response cut from 48 hours to 6 hours, equipment idle time down 40%, and specials delivery time down 40% — consolidated as a 300% efficiency leap.

QCan we visit the factory?

Yes. Both our Guangdong (Foshan) and Fujian (Shuitou) bases welcome customer visits by appointment — see the equipment matrix, the 68 inspection nodes in operation and current batches. Overseas customers can book a live video tour hosted by production leads.

QHow is batch shading kept within 3 grades for bulk supply?

Triple assurance: same-mining-section block selection at the quarry stage; fully digital layout simulation at the layout stage; and batch-consistency comparison among the 12 final checks — any failed batch is withheld and re-matched.

Stone Gallery

Multi-Angle Product Gallery

View each stone from multiple angles to appreciate its texture, color, and quality.

Material Processing or Custom-Craft Collaboration

Whether you need processing of your own blocks, specific-size medallions, special edge profiles, or artistic decoration customization — send your drawings, technical specs and timeline to our craft team. We'll respond with a quote and craft plan within 12 hours.