Burj Al Arab hotel stone works
Five-star Hotel · Hotel & Resort

Burj Al Arab, Dubai — Stone Works

The world's iconic hotel · A complete top-grade marble fit-out

Project Overview

Project Overview

An architectural legend on the Arabian Gulf coast — with full-process stone supply-chain service, HENGSHENG MARBLE S&T CO. LIMITED Stone delivered the ultimate stone expression for the world's tallest hotel building.

📍
Dubai, UAE
Location
📐
30,000 ㎡
Stone Installed
📅
14 months
Delivery Period
💎
9
Stone Varieties
🏛️
WKK Architects
Design Firm
🏨
202
Luxury Suites
📏
±1.5 mm
Flatness Control
97%
Owner Satisfaction
Burj Al Arab exterior
Burj Al Arab · The world's tallest hotel · 321 m

Design Concept · The Art of Stone Above a Sail

The project takes the "billowing sail" as its architectural image, and the interiors continue the sea-and-sky motif: the lobby builds a double-height feature wall of gold-veined Calacatta marble, like sunlight scattered across the sea; the guest-room areas take Carrara White for a pure keynote, while the black-and-white drama of Nero Marquina fills the lift lobbies and night-time spaces with the theatricality befitting a seven-star hotel.

HENGSHENG MARBLE S&T CO. LIMITED Stone delivered the entire chain — quarry selection, slab procurement, deep fabrication, pre-assembly and on-site installation: 30,000 ㎡ of finished stone, 200+ shaped columns and over 4,000 curved panels, all digitally pre-laid and numbered in the factory for "arrive and install" delivery with zero re-working on site.

Applications

Lobby Feature WallsAtrium ColumnsVIP Suite BathroomsBallroomScenic Lift LobbiesAll-day RestaurantSpa CentreTop-floor Observation DeckPresidential SuitesAfternoon Tea Lounge
Materials

Stone Selection

Three top-grade marbles from Mediterranean quarries, each passing 68 quality-inspection steps, each playing its part in the story of luxury.

Calacatta Gold stoneMATERIAL 01
Calacatta Gold
🇮🇹 Italy · Carrara quarries
ApplicationLobby feature walls · VIP suite bathroomsFinishBook-matched · 12 mm/20 mmStandard Sizes3200×1600 mm slabs
Gold veining sweeps across a milky ground — one of the rarest treasures of the Italian quarries. Forty-six slabs from a single vein were selected, 3D-scanned and laid out in four-way book-match, so the 12 m double-height lobby wall unfolds like one continuous painting.
View stone details →
Carrara White stoneMATERIAL 02
Carrara White
🇮🇹 Italy · Carrara quarries
ApplicationGuest-room corridors · All-day restaurant · Spa centerFinishFine honed · 12 mmStandard Sizes2800×1500 mm slabs
Classic fine grey veining gives the spaces a pure, quiet keynote. The guest corridors and spa use large areas of honed finish — keeping the marble's warmth while meeting slip-resistance and low-glare requirements; over 16,000 ㎡ supplied.
View stone details →
Nero Marquina stoneMATERIAL 03
Nero Marquina
🇪🇸 Spain · Markina quarries
ApplicationScenic lift lobbies · Presidential suite feature wallsFinishPolished · 20 mmStandard Sizes3000×1500 mm slabs
White lightning across deep black, full of tension — dramatic under night lighting. Every slab was numbered by veining direction; the eight lift-lobby column wraps achieve 360° veining continuity, the most demanding single work package in the project.
View stone details →
Construction

Construction Process

A six-stage record from survey to handover — every step with its own data standards and signed accountability.

01

Survey & Setting Out

Survey & Setting Out

3D laser scanners swept all 30,000 ㎡ zone by zone, generating point clouds overlaid on the design drawings to resolve 237 structural deviations in advance.

02

Digital Layout

Digital Layout

Every slab scanned, numbered and virtually pre-assembled in the factory, with piece-by-piece installation drawings — the site picks up each slab by number and installs with zero trial and error.

03

Factory Fabrication

Factory Fabrication

Five-axis CNC and high-pressure waterjet cut the curved panels for 200+ columns and 4,000+ shaped pieces to the millimetre.

04

Numbered Packing

Numbered Packing

Packed in reverse installation order, crates lined with shock-absorbing foam and humidity cards; 22 days at sea to Dubai with zero breakage.

05

On-site Installation

On-site Installation

Vacuum suction working with purpose-made lifting gear; high-level work calibrated slab by slab with laser projection, peaking at 180 ㎡ installed in a single day.

06

Full-area Grinding

Full-area Grinding

After installation the whole area was ground and crystallised to eliminate lippage: final flatness ±1.5 mm, gloss above 90°.

Installation Details

Installation Details

Craft standards up close — the millimetre-level rigour behind the luxury.

Dry-hanging System

Dry-hanging System

Walls use underbolt dry-hanging with three-way adjustable 304 stainless clamps; all concealed works were third-party structurally reviewed.

Large-format Tiling

Large-format Tiling

1,600 mm slab flooring laid with levelling clips to joints under 1.0 mm, double-checked by laser level.

Waterjet Medallion

Waterjet Medallion

The lobby's 9 m medallion comprises 1,286 pieces cut to 0.1 mm accuracy; approved as a full pre-assembly before leaving the factory.

Column Wrapping

Column Wrapping

Curved panels in quarter-circle segments, calibrated one by one with a temporary positioning ring; joint deviation ≤0.3 mm.

Seamless Joints

Seamless Joints

Book-matched joints tinted with color-matched epoxy; after arris polishing the gloss matches the slab face — visually seamless.

Crystallised Polishing

Crystallised Polishing

Nero Marquina walls siliconised and crystallised to stain resistance grade 5, cutting routine maintenance cost by 40%.

Technical

Technical Highlights & Solutions

The four toughest challenges of the world's tallest hotel — HENGSHENG MARBLE S&T CO. LIMITED Stone answers with data.

📏
CHALLENGE 01

Flatness control across 30,000 ㎡

Wind-load sway and thermal movement in a super-tall structure make large stone floors prone to waviness and debonding.

Solution: Laser positioning with a digital pre-layout system, plus a levelling datum every 500 ㎡; all slabs factory pre-assembled and numbered, laid to number and ground flat zone by zone.
🏛️
CHALLENGE 02

Fabricating 200+ shaped columns

Columns ranged from 900–1,600 mm in diameter and 4–12 m tall, each curvature different; conventional template work could not converge on tolerance.

Solution: Five-axis CNC machined each panel from the 3D model, assembled on site with temporary positioning rings; every column was trial-assembled in a full circle before dispatch — deviation ≤0.3 mm or it doesn't ship.
🚚
CHALLENGE 03

Ocean freight coupled to the program

Fabrication, sea freight, customs and installation had to chain together within 14 months; one late batch would lock up the site.

Solution: Eighteen batches shipped in reverse installation order, each with its own crating plan and insurance; a resident coordination engineer made "crate arrives, install begins" a reality.
💧
CHALLENGE 04

Salt-spray attack in a coastal environment

The Arabian Gulf's salt-laden, humid air is a long-term threat to metal fixings and stone protection systems.

Solution: All dry-hanging fixings in 316L stainless steel; stone sealed on six faces with a nano protective agent and salt-spray tested, effective for 10+ years.
±1.5 mm
Measured flatness
4,000+
Shaped pieces machined
68
Quality-inspection steps
0 breakage
Sea-freight delivery record
Get Started

Build Your Premier Project

Let Our Expert Team Serve You

Whatever the scale of your project, our engineering consultants will tailor the optimal stone solution for you — from material selection through to handover, with one-to-one service throughout.

By submitting you agree to our privacy policy. We will contact you within 24 hours.

Submission Successful!

Thank you for your enquiry. Our engineering consultant will contact you within 24 hours.

More

Explore More Projects

Browse more project case studies and discover HENGSHENG MARBLE S&T CO. LIMITED's excellence across every building type.